China Custom China Manufacture Most Reliability Regenerated Hydrogen Gas Reciprocating Piston Compressor air compressor lowes

Product Description

Advantages of CHINAMFG Process Gas Compressor:
1.   High quality material, Stable & Reliable operation
2.  Low Maintenance cost & Low noise
3.  Easy to install on site and connect with the user’s pipeline system to operate
4.  Alarm automatic shutdown to protection machine function
5.  Corrosion Resistance

Lubrication includes : Oil lubrication, low-oil lubrication and oil free lubrication;
Cooling method includes: Water cooling, and air cooling.
Installation type includes: Stationary and Skid Mounting.

1. Name: Diesel Enginee Driven 200bar High pressure Skid Mounted Air Compressor
2. Model: LG•V-20/10-200
3. Type: V type high pressure Piston Compressor & Low Pressure Screw Compressor
4. Driven method: Diesel Enginee driven (double output Axles) with Cum mins diesel engine or Germany Manniheim diesel engine
The low pressure screw air compressor and the high pressure piston compressor are separately mounted on the 2 output axles of the diesel engine. The screw machine is directly driven by the diesel engine, and the piston machine is connected with the diesel engine through the reducer.
5. Cooling method: Closed water cooling (Each cooler and unit is water-cooled, and the heat- exchanged water is exchanged twice through the fan to meet the heat exchange requirements of the unit.)
6. Touch Screen display: High degree of automation, reliable performance, on behalf of the current technical level, to ensure that the MTBF 100 hours target.

For this Screw + Piston air compressor is mainly used for pipeline pressure test, sweeping line, gas lift and other projects in oil exploitation, and can also be used as a gas source with air volume above 10m3/min and pressure above to 15Mpa, 20MPa, 30Mpa, 40Mpa etc for other projects in the national economy. The compressor allows the user to step down pressure to use. 
The compressor unit is in skid-mounted form, consisting of compressor main compressor, diesel engine, gas pipeline system, cooling system and control system. It is composed of a unit and is mounted on the whole skid-mounted and inner a metal cabinet. 
The cabinet body is made of a metal cover, the top of the cover is opened with a vent, the exhaust port of the diesel engine is located outside the cover, and the exhaust muffler of the diesel engine is mounted on the top of the cover. The inside of the cabinet is provided with a lighting lamp, the door is provided with a lock, the front part is set as an operation surface, and the instrument operation cabinet leading to the unit is installed in the operation box. The lower part of the whole set is equipped with a lifting device, which should have sufficient strength to ensure the frequent lifting and transportation needs. Rust and paint inside and outside. The size of the whole set is controlled at 7000×2200×2200 (mm)
The whole compressor has complete performance, reliable quality, easy operation and high work efficiency. It is suitable for field and harsh construction environment (water, dustproof and shockproof). It is a mature styling product with reliable control and easy maintenance.

Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

CHINAMFG TECHNOLOGY ZheJiang CO.,LTD is a high-tech joint-stock enterprise which specializes in the development and designing ,manufacturing and installation, mating remolding and sales service of compressors as well as the corresponding pre-and post-position purifying equipment. CHINAMFG offers you various range of gas compressor like normal standard screw compressor, piston compressor, diaphragm compressor, CNG compressor, CO2 compressor, Hydrogen compressor, Nitrogen booster compressor, etc. for your process handling needs. These products are developed with the highest level of professionalism and innovation. The premium grade raw material and advanced technology is utilized in the production process, which assists us in giving required shape, design and finish to the finished products. The products are then sent to the Quality Control Department for stringent quality tests on various parameters. We view client satisfaction as the witness of our products’ utility and application in all environments. In line with it, we have developed a general framework for comprehending new developments in the compressor industry.

Manufacture special customize Reciprocating Compressor

Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Petroleum, Chemical textile, Gas Separation, Metallurgy Mine Machinery, Fine ChemicalsPharmaceutical ChemicalsEnergy ChemicalsMachinery IndustryElectronics IndustryAgricultureAnimal Husbandry and Defense Industry, AstronomyAerospace, Medical and other fields. 
 

0
No. Model  Compressed medium F.A.D (Nm3/min) Inlet Pressure 
( Mpa)
Exhuast Pressure 
(Mpa)
Power 
(KW)
Speed
r/min
Dimension
(L×W×H)mm
N.W 
Weight (t)  
Voltage
V
1 2D3.5W-14/0.3~6 Regenerated hydrogen gas 14N 0.03 0.6 90 485 5200*1800*2500 8 380
2 2D3.5W-5.7/6.5 Regenerated gas 5.7N 0.02 0.65 45 485 5200*1800*2500 5.5 380
3 2D3.5W-17/0.4~12.5 Synthetic tail gas 17N 0.04 1.25 132 485 5200*1800*2500 5.5 380
4 2D3.5W-20/5 Feed gas 20N 0.002 0.5 132 485 5030*2000*2550 4.5 380
5 2D3.5W-25/9~49 Replenish hydrogen 25N 0.9 4.9 132 485 5400*3500*2200 8 380
6 2D3.5W-79/26~49 Recycle hydrogen 79N 2.6 4.9 160 485 5400*3500*2030 8 380
7 2D3.5W-20/0.1~6 Feed hydrogen 20N 0.01 0.6 132 485 4750*2200*2550 4.5 380
8 2D3.5W-54/0.02~0.5 coal gas 54 0.002 0.05 110 585 4560*1800*2550 5.5 380
9 2D3.5W-16.7/0.2~8 Synthetic tail gas 16.7N 0.01~0.04 0.8 132 485 4600*1950*2200 4.5 380
10 2D3.5W-36.7/0.3~2.8 Analytical gas 36.7N 0.03 0.28 160 485 4190*1800*2490 5 380
11 2D3.5W-82/12~22 Recycle hydrogen 82N 1.2 2.2 160 485 4300*1300*1740 5.5 380
12 2D5.5W-30/8 coal gas 30N Micro positive pressure 0.8 220 585 3857*1528*2505 6.5 380
13 2D5.5W-40/8 Coke oven gas 40 Atmospheric pressure  0.8 250 585 3935*2571*2585 6.5 380
14 2D5.5W-40/8~111 Coke oven gas 40N 0.002~0.015 0.8 280 585 3935*2571*2585 6.5 380
15 2D5.5W-80/3.5~12.5 Rich gas 80N 0.35 1.25 280 485 4502*1750*1965 7 380
16 2D5.5W-72/2.5~8.5 Regenerated gas 72N 0.25 0.85 250 485 4040*1750*2380 6.5 10000
17 2D5.5W-30/0.1~7 Hydrogen 30N 0.01 0.7 200 485 4420*1750*2770 6.5 10000
18 2D8W-44/10.2 Reaction gas 44 Micro positive pressure 1.02 315 496 4828*1924*2750 8.7 6000
19 2D8W-65/8~25 Nitrogen gas 65N 0.8 2.5 250 490 4900*3645*2270 11 415
20 2D8W-119/3.9~15 Recovery hydrogen gas 119N 0.39~0.48 1.5 450 485 5800*2250*2970 7.6 10000
21 2D8W-187.5/5~10 Regenerated gas 187.5N 0.5 1 400 485 4890*1875*2550 8.7 10000
22 2D8W-110/7~23 Nitrogen gas 110N 0.7 2.3 400 485 4700*2000*2330 8.4 10000
23 2D8W-60/6 coal gas 60 0.001~0.0571 0.6 400 485 4894*2245*3393 9.5 10000
24 2D12W-125/3 Gas 125N 0.004 0.3 560 490 6000*2140*3496 11 6000
25 2D12W-160/3~ mixed gas with hydrogen 160N 0.3 1.1 560 428 6300*2400*2800 8.8 10000
26 2D12W-70/0.4~13 Rich gas 70N 0.04 1.3 560 485 5700*2600*3500 8.8 6000
27 2D12W-152/3.5~12.5 Rich gas 152N 0.35~0.4 1.25 560 420 5700*2600*2800 10.2 6000
28 2D12W-256/4~9 Regenerated gas 256N 0.4 0.9 630 420 5600*2400*3500 13.1 10000
29 2D12W-192/2.5~8.5 Regenerated gas 192N 0.25 0.85 630 420 5500*2600*3500 13.1 10000
30 2D12W-267/5~11 Nitrogen and hygrogen gas 267N 0.5 1.1 630 420 6000*2600*3200 13.1 10000
31 2D25W-83/2.5~8.5 Regenerated gas 83 0.25 0.85 850 372 7350*2400*3760 21 10000
32 2D25W-230/2.5~8.5 Regenerated gas 230N 0.25 0.85 800 372 7350*3400*3760 21 6000
33 2D25W-26.5/10~40 Natural gas 26.5 1 4 1000 372 7350*2400*3760 13.5 10000
34 2D25W-252/4~12.5 Rich gas 252N 0.4 1.25 710 375 7400*2650*3500 12.9 10000
35 2D25W-252/4~12.5 Rich gas 252N 0.4 1.25 730 375 7400*2650*3500 13.5 10000
36 2D25W-110/0.2~6 Rich gas 110 0.02 0.6 710 372 7600*3700*4700 13.5 10000
37 2D32W-321.2/2.5~8.5 Regenerated gas 321.2N 0.25 0.85 1000 375 7800*2800*3760 25 10000
38 2D32W-392.7/4.5~15 Dry feed gas 392.7N 0.45 1.5 1250 375 7800*2000*4000 26 6000
39 2D32W-150/0.2~6 Rich gas 150N 0.02 0.6 1000 333 8400*4530*4000 36 10000
40 2D32W-87.5/0.4~15.5 Rich gas 87.5N 0.04 1.55 710 375 8100*4500*4700 32 10000
41 2D32W-160/0.2~10 Methane gas  160N 0.02 1 1200 333 8400*4500*5230 36 10000
42 2D32W-174/9~64 Natural gas 174N 0.9 6.3 900 333 8200*4000*4730 25 10000
43 2D32W-145/5~39 Feed gas 145N 0.5 3.9 800 371 8200*4000*4730 25 10000
44 2D50W-233/2~19 Reaction gas 89 0.2 1.9 1120 333 8700*3400*4700 28 10000
45 2D50W-463/4.8~16 Feed gas 463N 0.48 1.6 1400 333 8700*3400*4700 29 10000
46 2D50W-461.7/5.8~17 Tail  gas 461.7N 0.58 1.7 1400 333 8700*3400*4700 29 10000
47 2D50W-484/7.5~20 Hydrogen 484N 0.75 2 1400 333 8700*3400*4700 29 10000
48 2D80W-40.2/150~172 Hydrogen 40.2 15 17.2 2700 300 9500*3800*4500 50 10000
49 2D80W-128/2~7 Regenerated gas 128 0.2 0.7 1000 300 9600*4200*5000 52 10000
50 2D80W-340/2.2~27.5 Mixed refrigerant  340 0.22 2.75 1800 333 9600*4500*5000 55 10000

Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc. 
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.

Our services:
CHINAMFG Provides Top-Rated, Efficient Reciprocating Compressors And Parts. Energy Efficient. Industry Leading Warranty. Low Maintenance. Gas Solution Engineer and Easy Install, promises to give a definite reply within 6 hours for the after-sales product service, can provide overseas Installation service. We can customize all kinds of standard air compressor, flammable gas compressor, toxin gas compressor of reciprocating compressor & diaphragm compressor.

What is advantages of our company?
Right Compressor Right Solution Gas Engineer Company
Whether centrifugal, screw or reciprocating, CHINAMFG is the sole multi-compressor provider for you.
The Best Quality, The Most Reliability
What is need to consider when purchase a correct compressor Upgrade Your Gas Compressor to Save Money & Energy Consumption Gas compressors are a vital part of many industry applications.
Save money and energy in your industrial workplace by upgrading your gas compressor today!

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Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Angular
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

How Do You Troubleshoot Common Issues with Gas Air Compressors?

Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:

1. Start with Safety Precautions:

Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.

2. Check Power Supply and Connections:

Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.

3. Check Fuel Supply:

For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.

4. Inspect Air Filters:

Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.

5. Check Oil Level and Quality:

If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.

6. Inspect Spark Plug:

If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.

7. Check Belts and Pulleys:

Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.

8. Listen for Unusual Noises:

During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.

9. Consult the Owner’s Manual:

If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.

10. Seek Professional Assistance:

If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.

Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.

air compressor

Can Gas Air Compressors Be Used for Natural Gas Compression?

Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:

1. Different Compressed Gases:

Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.

2. Safety Considerations:

Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.

3. Equipment Compatibility:

Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.

4. Efficiency and Performance:

Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.

5. Regulatory Compliance:

Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.

6. Industry Standards and Practices:

The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.

In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.

air compressor

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China Custom China Manufacture Most Reliability Regenerated Hydrogen Gas Reciprocating Piston Compressor   air compressor lowesChina Custom China Manufacture Most Reliability Regenerated Hydrogen Gas Reciprocating Piston Compressor   air compressor lowes
editor by CX 2024-05-14