China Standard Oil-Free Air Compressor with High Performance for Chlorine Gas Hydrogen Diaphragm Compressor with CE/ ISO Approved lowes air compressor

Product Description

 Completely Oil-Free Reciprotating Diaphragm Compressor
( Blue Font To View Hyperlink)

 

Our company specialize in producing various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.

Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.

Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)

GD Model Simple Description
GD diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of a large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
GD diaphragm compressor for my company independent research and development of large diaphragm compressor, its advantages are: high compression ratio, large displacement, large piston force, stable running, high exhaust pressure, etc, has been widely used and petroleum chemical industry and nuclear power plant, and so on,.Two GD-type diaphragm compressor cylinder arrangements for symmetrically arranged in parallel, more suitable for petrochemical and nuclear power plants such as uninterrupted operation for a long time, because of the cylinder body symmetry, run up against other arrangement of diaphragm compressor is the most stable operation, running, small vibration from the ground clearance is more convenient in maintenance.
Advantages
No leakage: the compressor membrane head is sealed by a static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, and the diaphragm is made of 301 stainless steel.
Small tightening torque: The “O” ring seal, can reduce flange bolt tightening torque, and reduce shutdown maintenance time.
Specfication:

Model GD-120/4-80 Remarks
Volume Flow Nm3/h 120 No-Standard
Working pressure Suction pressure: 0.4MPa No-Standard
  Exhaust pressure: 8.0MPa No-Standard
Cooling Method    Water-Cooled  No-Standard
Intake temperature °C 0~30  
Inlet pressure MPa 0.3~0.4  
Discharge temperature °C ≤45ºC  
Noise dB(A) ≤80  
Power/Frequency V/Hz 380/50 No-Standard
Motor Power Kw 22KW~200KW No-Standard
Crankshaft speed r/min 420  
Overall dimension L/mm 3000  
  W/mm 1600  
  H/mm 1400  

 

   Parameter Table Of  GD  Series Diaphragm Compressor
  Model Cooling water 
consumption
t/h
Volume Flow
Nm3/h
Suction pressure
(MPa)
Exhaust pressure
(MPa)
Dimension 
LxWxH(mm)
Weight
(t)
Motor Power 
(kW)
1 GD-120/4-80 3.0 120 0.4 8.0 3000x1600x1400   30
2 GD-130/0.98-11 3.0 130 0.098 1.1 3000x1800x1600 4.0 30
3 GD-150/2-20 3.0 150 0.2 2.0 3000x1800x1600 4.0 37
4 GD-100/0.1-5 4.0 100 0.01 0.5 2800X1500X1500 3.0 18.5
5 GD-100/5.5-200 5.0 100 0.55 20 3200X2000X1600 4.5 45
6 GD-80/0.12-4 5.0 80 0.012 0.4 2800x1600x 1500 3.8 15
7 GD-60/0.3-6 4.0 60 0.03 0.6 2800x1600x1500 4.0 15
8 GD-70/0.1-8 3.8 70 0.01 0.8 3000 x 1600×1250 5.0 18.5
9 GD-40/0.02-160 5.0 40 0.02 16 2800x1460x1530 3.0 22
10 GD-100/0.5-6 2.0 100 0.05 0.6 3000x2000x1560 6.0 18.5
11 GD-36/1-150 4.0 36 0.1 15 3000x1500x1500 4.0 45
12 GD-35/0.7-300 4.0 35 0.07 30 3000x1600x1500 4.0 22
13 GD-500/15-35 4.5 500 1.5 3.5 3000x2000x1700 4.0 45
14 GD-150/15-210 4.5 150 1.5 21 3200x1700x1600 4.0 45
15 GD-120/8-220 4.5 120 0.8 22 3200x1700x1600 3.8 45
16 GD-100/9 4.5 100 0.0 0.9 3200x1700x1800 4.5 22
17 GD-100/1.5-150 4.5 100 0.15 15 3200x1700x1800 4.5 45
18 GD-40/30 4.5 40 0.0 3.0 3200x1700x1800 4.0 18.5
19 GD-200/10-15-90 4.5 200 1.0-1.5 9.0 3200x1800x1600 4.0 37
20 GD-100/7-150 4.0 100 0.7 15 3000x1800x 1600 4.0 55
21 GD-25/-0.1-47 4.0 25 -0.01 4.7 3000x1800x1600 4.0 15
22 GD-45/0.5-100 4.0 45 0.05 10 3000x1800x1600 4.0 30
23 GD-30/0.1-160 4.0 30 0.01 16 3000x1800x1600 4.0 18.5
24 GD-120/2.5-70 4.0 120 0.25 7.0 3000x1800x1600 4.0 37
25 GD-135/10-210 4.0 135 1.0 21 3000x1600x1400 4.0 37
26 GD-60/40-350 4.5 60 4.0 35 3000x1800x1600 4.0 30
27 GD-95/10-350 4.0 95 1.0 35 3000x1600x1400 4.0 37
28 GD-220/11-90 4.0 220 1.1 9.0 3000x1800x1600 4.0 37
29 GD-300/15-220 4.5 300 1.5 22 3600x2200x1700 5.0 75
30 GD-300/13-210 5.0 300 1.3 21 3500x2300x1800 6.0 75
31 GD-120/12-350 6.5 120 1.2 35 3500x2300x1600 8.5 45
32 GD-165/10-250 8.0 165 1.0 25 3500x2300x1500 8.5 55
33 GD-120/8-350 6.5 120 0.8 35 3500x2300x1600 8.5 45
34 GD-800/210-320 8.0 800 21 32 3500x2300x1500 8.5 37
35 GD-420/8-39 6.5 420 0.8 3.9 3600x2500x1700 6.0 75
36 GD-370/20-200 4.5 370 2.0 20 3600x2200x1700 5.0 75
37 GD-350/18-210 4.5 350 1.8 21 3600x2200x1700 5.0 75
38 GD-300/8-120 4.5 300 0.8 12 3600 x 2200 x 1700 5.0 75
39 GD-308/4 10.0 308 0 0.4 4200x3200x2600 10.0 55
40 GD-180/8.5 5.0 180 0 0.85 4200x3200x2600 10.0 55

After-sales Service: Proive After-Sales Service
Warranty: 18month
Principle: Reciprocating Compressor
Application: High Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof, Corrosion-Proof
Mute: Mute
Customization:
Available

|

How Do You Troubleshoot Common Issues with Gas Air Compressors?

Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:

1. Start with Safety Precautions:

Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.

2. Check Power Supply and Connections:

Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.

3. Check Fuel Supply:

For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.

4. Inspect Air Filters:

Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.

5. Check Oil Level and Quality:

If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.

6. Inspect Spark Plug:

If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.

7. Check Belts and Pulleys:

Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.

8. Listen for Unusual Noises:

During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.

9. Consult the Owner’s Manual:

If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.

10. Seek Professional Assistance:

If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.

Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

What Are the Primary Applications of Gas Air Compressors?

Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:

1. Construction Industry:

Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.

2. Agriculture and Farming:

Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.

3. Recreational Activities:

Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.

4. Mobile Service Operations:

Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.

5. Remote Job Sites:

Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.

6. Emergency and Backup Power:

In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.

7. Sandblasting and Surface Preparation:

Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.

8. Off-Road and Outdoor Equipment:

Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.

Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.

China Standard Oil-Free Air Compressor with High Performance for Chlorine Gas Hydrogen Diaphragm Compressor with CE/ ISO Approved   lowes air compressorChina Standard Oil-Free Air Compressor with High Performance for Chlorine Gas Hydrogen Diaphragm Compressor with CE/ ISO Approved   lowes air compressor
editor by CX 2023-10-08