Product Description
Oxygen Cylinder Filling Compressor with 150 Bar 200 Bar Output
Introduction Oxygen Compressor
Oxygen Cylinder Filling Compressor refers to the compressor used to pressurize oxygen and achieve delivery.
Oxygen is a violent accelerant, prone to combustion and explosion.
Attention should be paid to the design and use of Oxygen Cylinder Filling Compressor:
| (1) | Compressed gas parts are strictly forbidden to contact with oil, the cylinder is not lubricated with water and glycerin or oil-free lubrication, and the oil is not stained when maintenance and the solvent must be cleaned and dried before assembly. |
| (2) | Because of the high humidity during water lubrication and the rising temperature during compression, the oxygen from the wet gas holder is corrosive, so the material in contact with oxygen should be corrosion-resistant, and requires good heat and electrical conductivity. The cylinder is generally made of phosphor bronze, the piston is made of aluminum alloy, and the intercooler is made of copper tube or stainless steel tube. |
| (3) | The average speed of the piston should be low, and the gas velocity in the pipeline should also be lower than that in the air compressor. |
| (4) | The exhaust temperature should not be too high, not higher than 100~120ºC when lubricated with water, and not higher than 160ºC when filled with oil-free lubrication structure. The pressure ratio at each level should not be too high. |
Product Specification
| No. | Item | Data |
| 1 | Working medium | Oxygen |
| 2 | Model | GOW-30/4-200 |
| 3 | Structure | oil free reciprocating |
| 4 | Pressure stage | 4 stage |
| 5 | Capacity | 30Nm3 |
| 6 | Inlet pressure | 3~4bar |
| 7 | Outlet pressure | 200bar |
| 8 | Cooling way | Water / Air |
| 9 | Motor power | 13.5kw |
| 10 | Motor power | Overload, stop automatic |
| 11 | External dimension | 1650*950*1470mm |
| 12 | Weight | 960kg |
Advantage Oxygen Compressor
Cape-Golden’s Oxygen Cylinder Filling Compressor is the preferred machine for pollution-free sealed oxygen compression. Our Oxygen Cylinder Filling Compressor is with high quality and reliable performance, reducing maintenance costs and extending service interval cycles. CHINAMFG customers have reported up to 40,000 hours of use without having to replace any parts.
To compress oxygen, fluorine, and other highly reactive gases, CHINAMFG follows rigorous cleaning procedures in a clean, dust-free environment.
We offer many different types of Oxygen Cylinder Filling Compressor, ranging from basic machine to turnkey engineering, slide mounting and computer control systems.
With our extensive experience in compressor technology and our state-of-the-art engineering and manufacturing capabilities, we work closely with our customers to provide them with the best solutions for their oxygen compression needs.
Typical Applications
Typical applications of Oxygen Cylinder Filling Compressor include but are not limited to the following:
1. Fill and unload oxygen from long tube trailer
2. Cylinder filled compressors with oxygen and bulk storage tanks
3. Used for oxygen stirring, recovery and mixing
4. Oxygen used for cutting and welding metal
5. Oxygen feedstock for chemical, petrochemical and pharmaceutical industries
6. Oxygen used in glass manufacturing and pulp and paper industry
7. Oxygen used in metal refining and oxidation processes in the chemical industry
8. Oxygen is supercharged and stored by high pressure compression
9. Oxygen for diving and medical care services
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| Usage: | Hydrogen, Nitrogen, Oxygen, Ozone |
|---|---|
| Purpose: | Gas Filling |
| Parts: | Valve |
| Application Fields: | Medical |
| Noise Level: | Low |
| Machine Size: | Medium |
| Samples: |
US$ 10150/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
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How Do Gas Air Compressors Compare to Diesel Air Compressors?
When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:
1. Fuel Efficiency:
Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.
2. Power Output:
Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.
3. Cost:
In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.
4. Maintenance Requirements:
Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.
5. Environmental Impact:
When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.
6. Portability and Mobility:
Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.
It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.
In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.
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How Do Gas Air Compressors Contribute to Energy Savings?
Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:
1. Efficient Power Source:
Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.
2. Reduced Electricity Consumption:
Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.
3. Demand-Sensitive Operation:
Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.
4. Energy Recovery:
Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.
5. Proper Sizing and System Design:
Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.
6. Regular Maintenance:
Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.
7. System Optimization:
For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.
In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.
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How Do You Choose the Right Size Gas Air Compressor for Your Needs?
Choosing the right size gas air compressor is crucial to ensure optimal performance and efficiency for your specific needs. Selecting a compressor that is too small may result in insufficient airflow or pressure, while choosing one that is too large can lead to unnecessary energy consumption and higher costs. Here’s a detailed explanation of the factors to consider when choosing the right size gas air compressor:
1. Required Airflow:
Determine the airflow requirements of your applications. Consider the tools, equipment, or processes that will be powered by the compressor and their respective airflow demands. The required airflow is typically measured in cubic feet per minute (CFM). Determine the total CFM required, taking into account any simultaneous or intermittent tool usage.
2. Operating Pressure:
Identify the operating pressure required for your applications. Different tools and systems have specific pressure requirements, measured in pounds per square inch (PSI). Ensure that the compressor you choose can deliver the required pressure consistently.
3. Duty Cycle:
Consider the duty cycle, which refers to the amount of time the compressor will be in operation within a given period. Some applications may require continuous operation, while others involve intermittent or occasional use. Take into account the duty cycle to ensure that the compressor can handle the expected workload without overheating or experiencing excessive wear.
4. Tank Size:
The tank size of a gas air compressor determines its ability to store compressed air and provide a steady supply. A larger tank can help accommodate fluctuations in demand and reduce the frequency of the compressor cycling on and off. Consider the required storage capacity based on the specific applications and the desired balance between continuous operation and storage capacity.
5. Power Source:
Gas air compressors can be powered by different fuels, such as gasoline, diesel, natural gas, or propane. Consider the availability and cost of the fuel options in your location, as well as the specific requirements of your applications. Choose a compressor that is compatible with a power source that suits your needs.
6. Portability:
Determine if portability is a requirement for your applications. If you need to move the compressor to different job sites or locations, consider a portable model with features like wheels, handles, or a compact design that facilitates easy transportation.
7. Noise Level:
If noise is a concern in your working environment, consider the noise level of the compressor. Gas air compressors can vary in their noise output, and certain models may have noise-reducing features or insulation to minimize sound emissions.
8. Manufacturer Recommendations:
Consult the manufacturer’s recommendations and guidelines for selecting the appropriate compressor size for your specific needs. Manufacturers often provide guidelines based on the anticipated applications, airflow requirements, and other factors to help you make an informed decision.
By considering these factors and carefully assessing your specific requirements, you can choose the right size gas air compressor that meets your airflow, pressure, duty cycle, and other operational needs. It’s advisable to consult with industry professionals or compressor experts for guidance, especially for complex or specialized applications.
editor by CX 2024-05-03